If you are seeking professional advice about your problems regarding Pe Film Washing Line, these 8 Faqs are definitely the best place to begin.
I have compiled some of the frequently asked questions about the Pe film washing line and tried to provide you with the most detailed answer to the question. I've organized it into categories and hope this will help.
The waste PE film is fed into the conveyor and then sent to a crusher, which shreds the plastic material into smaller pieces for easy washing.
These shredded pieces are then sent to a screw conveyor, which washes them with warm water and a cleaning solution. The solution helps remove any dirt, dust, or other contaminants from the PE film. The screw conveyor also removes any residual water from the film pieces. This is done by forcing air through the holes in the film.
The clean PE film pieces are then sent to a dewatering machine, which removes excess water and shrinks the volume of the film pieces for easier transportation and storage.
Finally, these dried film pieces are sent to a pelletizer, where they are cut into small pellets that can be used as raw materials for making other products.
PE film washing line generally requires a large number of raw materials, and the number of raw materials needed is different according to different products. For example, if you want to make plastic granules, it needs about 300-400kg per hour, and if you want to make recycled pellets, it needs about 500-700kg per hour.
The amount of raw materials needed during the operation of the film washing line varies. The main difference is the water content of the raw material, the size of the raw material, and the thickness of the raw material.
First, you need to prepare a lot of water, because there are a lot of tanks and some processes that require more water.
The second is to ensure that there is enough space for plastic film waste to be placed because there will be a lot of plastic film waste after cleaning. In addition, plastic shredders or millers should also be prepared to increase throughput and reduce final particle sizes.
Operating a PE film washing line requires one person to operate and monitor, but it is best to have someone monitor it for 24 hours.
The plastic film washing line should have certain protective measures in place. For example: waterproof on electrical appliances or cables; enclosed or covered motors; safety doors at all openings; emergency stops; guards on dangerous parts; and fire protection equipment such as fire extinguishers, fire hoses, and automatic sprinklers.
A PE film washing line is a series of machines that are used to recycle polyethylene plastic film, bags, and sacks. The main components of such a line are as follows:
a crusher/shredder, which reduces the thickness of the material by cutting and tearing it;
a friction washer, which cleans the material and also helps separate labels from their substrate;
afloat separator, which separates the heavy materials (e.g. caps, rings, and bottles) from the lighter ones (e.g. labels and plastic film);
a drying system, which dries the washed material (usually with hot air) for further processing;
an optional label separator, which helps separate labels even more efficiently;
a pelletizer, which transforms the washed material into pellets ready for reuse.
This question is a little vague. I'm going to assume that it means how long should it take for a PE film washing line to process a certain amount of material.
The answer also depends on what method is being used for processing the material as well as other factors such as the type of plastic, the size of particles, how much contamination is present, etc.
Below is general information about this topic:
The processing time for each type will vary based on its thickness and whether you are using a manual or automatic machine. For example, if you want to process 100g of PE film then it would take approximately 45 minutes with an automatic machine while only taking 20 minutes if you use one by hand.
If you are looking to make an investment in your business or just have some extra money lying around then investing in these kinds of machines will bring benefits such as being able to produce larger quantities at once which increases productivity levels as well as saving time on labor costs which helps increase profits over time.
A PE film washing line is an investment that requires due diligence on your part. You need to know what you are getting into before making a purchase. One of the most important things you need to consider is the daily operating expenses for running the line. The following are some of the daily operating expenses for a PE film washing line:
1. Labor Costs
The labor costs for running a PE film washing line vary depending on several factors. For instance, the number and type of workers you have will affect your labor costs. In addition to these factors, your location will also play a role in how much you pay your employees. If you are running a fully automated system, then your labor costs will be relatively low.
2. Utility Costs
Utility costs include electricity and water bills that the company has to pay on a regular basis. The amount of electricity used by the line depends on how big it is and what type of machinery it has. The cost of water varies depending on where you live as well as how much water is needed to run your washing line effectively and efficiently.
3. Maintenance Costs
Maintenance costs include repairs and replacements required to keep the equipment in proper operation.
The price range will depend on what type of washing line you need.
PE film washing lines can be designed to process anywhere from 300kg/hour to 3000kg/hour.
That means the price of a washing line can range from $15,000 to $200,000.
Factors that influence the cost
1. Manufacturing process.
2. Location and size of the factory.
3. Materials used in production.
Here are some of the most common end products that a PE film washing line can produce:
1. Recycled Clean PE Film
This is perhaps the most popular end product of a PE film washing line. It is a pure and clean PE film that can be used in any applications where virgin materials are required.
2. Recycled Mixed Plastic Pellets
These pellets can be used for injection molding purposes and other applications where recycled plastic pellets are used. They are not as clean as pure recycled PE film but are still very useful for various purposes.
PE film washing line is mainly used to recycle PE PP waste plastic films/bags. PE film washing lines are highly automatic and efficient, saving manpower and material resources greatly, and the finished product after processing can be directly sold, or be granulated for further pelletizing use.
The main function of the PE film washing line is to crush, wash, dewater and dry PP, PE waste film/bags. The washing line mainly consists of a conveyor belt, crusher (grinder), high-speed friction washer, floating washer, dewatering machine (squeezing dryer), drying system, and control cabinet. The whole process of cleaning production is fully enclosed and automatic.
1. Adopt crawler type moving way;
2. PLC control system with touch screen, easy operation, low noise, stable working;
3. High automation level with only 1 or 2 people required for operation;
4. Special designed force feeder ensures high efficient force-feeding;
5. Heavy-duty bearing and oil seal in the main shaft ensure its stability;
6. Made of special material, the blades have long service life;
7. Fully automatic control system with alarm device;
8. Low energy consumption and water-saving;
9. Final products are clean and dry;
10. Complete sets of equipment occupy less land and have good economic benefits.
To help you get the most out of your experience with pe film washing line, we've included eight FAQs. We hope these will answer all of your questions, but if they don't, just contact us.
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